Waste Water Treatment and Recycling Plant Designing Products

Sand & Carbon filters are commonly used in water treatment systems, these filters are effective in removing various impurities and contaminants from water, including sediment, chlorine, organic compounds, and Odors.

Sand & Carbon (MGF filters) enhance water quality by removing suspended particles, sediment, resulting in cleaner and clearer water.

It can eliminate unpleasant Odors and tastes from water caused by chlorine, organic matter, or other contaminants.

Advantages of Taknik Sand Carbon / MGF Filter

• MGF filters can be used in various water treatment applications and are compatible with different types of treatment systems.
• Simple Operation and Maintenance.
• Suitable for a wide range of applications.
• Minimize the environmental impact of water treatment processes.

An Agitated Thin Film Dryer (ATFD) is an industrial drying system designed to efficiently remove moisture from liquid or slurry feed materials. This technology operates by creating a thin film of the feed material on the inner surface of a heated vessel, where agitation and controlled heat transfer mechanisms facilitate rapid evaporation, resulting in dried solids or concentrated liquids.

Application Agitated Thin Film Dryer (ATFD)

• finds in industries like pharmaceuticals, chemicals, and food processing.
• Used for drying heat-sensitive materials efficiently.
• Offers high heat transfer rates and short residence times.
• Suitable for processing viscous, sticky, or thermally sensitive products.
• Enables solvent recovery and concentration of liquid solutions.

Benefits of Agitated Thin Film Dryer (ATFD)

• Ensures rapid and uniform drying of solids or concentration of liquids.
• Lowers operational costs with reduced energy consumption compared to conventional drying methods.
• Suitable for diverse industries and processes, including chemical, pharmaceutical, food, and wastewater treatment.
• Preserves the integrity and quality of heat-sensitive materials during drying.

A Multiple Effect Evaporator (MEE) is a Complex industrial apparatus designed to concentrate solutions efficiently. By utilizing the heat generated from one stage of evaporation to drive subsequent stages, MEEs optimize energy usage and enhance productivity in various sectors, including chemical, pharmaceutical, food, and beverage industries.

Benefits of Multiple Effect Evaporator (MEE)

• MEE excel at concentrating solutions by evaporating solvents, resulting in higher product concentration and purity, essential for downstream processes or product quality.
• It significantly reduces energy consumption compared to single-effect evaporators. This not only lowers operational costs but also minimize environmental impact.
• MEE facilitate the recovery and reuse of valuable solvents and salts components from the solution.

Advantages of Multiple Effect Evaporator (MEE):

• MEE utilize latent heat, reducing energy consumption for energy efficiency.
• Lower operational costs Saving due to reduced energy requirements.
• High Evaporation Rates can result to Achieve faster processing and increased throughput.
• Compact design for efficient use of floor space optimization.
• Versatility to various applications and industries.
• Customizable to meet diverse production needs.
• Reliability and Durability.

At Taknik we specialize in providing innovative Multiple Effect Evaporator (MEE) solutions Personalized to meet the unique needs of your concentration processes.

Stripper

Stripper is used to remove only low boiling solvent or low volatile substance; it may operate under vacuum or at atmosphere. Low boilers can be recovered as condensate from top of stripper.

If any high boiler present will be at bottom of stripper and will go to evaporator or ATFD and come out with salts. Present of high boiler solvents may change condensate parameters for evaporators.

Stripper consists of:

• Reboiler
• Stripper Column
• Surface Condenser

Benefits of Stripper

• Effective Removal of COD
• Reduction of Pollution By removing organic contaminants.
• Air stripping can be applied to a wide range of organic contaminants, making it a versatile treatment option for various industries.

Advantages of Stripper

• Air stripping can be a cost-effective treatment method.
• Air stripping systems are relatively simple to operate and maintain.
• Air stripping does not require the addition of chemicals, reducing the need for handling and storage of hazardous chemicals.

Mechanical Vapor Recompression (MVR) is an innovative technology used in evaporation processes to recycle latent heat from vapor streams. By compressing and reusing vapor, MVR systems elevate temperatures and pressures, enabling more efficient evaporation with reduced energy consumption.

 Applications Mechanical Vapor Recompression (MVR):

• Crystallization processes in chemical manufacturing.
• Drying applications in pharmaceutical production.
• Solvent recovery in wastewater treatment plants.
• Evaporation of industrial effluents for zero liquid discharge (ZLD) systems.

Benefits of Mechanical Vapor Recompression (MVR):

• Energy Efficiency
• Cost Savings.
• Continuous Operation.
• Versatile Applications.
• Environmental Sustainability.

Advantage of Mechanical Vapor Recompression (MVR):

• Recycles latent heat, reducing energy consumption.
• Lowers operational expenses by minimizing energy requirements.
• Ensures uninterrupted production, eliminating downtime.
• Suitable for concentration, crystallization, drying, and solvent recovery.
• Reduces greenhouse gas emissions, aligning with sustainability objectives.
• Allows for precise control over operating parameters, ensuring consistent product quality.
• Adaptable design accommodates varying production needs and scalability requirements.

Forward Osmosis (FO) Plant

Forward Osmosis (FO) Plant Operate on the principle of osmosis, where water naturally moves from a lower solute concentration to a higher solute concentration. FO plant Contains a semi-permeable membrane that allows water molecules to pass through while rejecting solutes. Contains a solution with higher osmotic pressure compared to the feed solution.

It is Applied in Treating seawater or brackish water to produce fresh water. In waste water Concentrating wastewater streams for further treatment or disposal. FO Facilitating processes such as nutrient recovery, dye removal, and pharmaceutical purification.

Reduces energy consumption and greenhouse gas emissions compared to conventional desalination methods. Offers potential for resource recovery and waste reduction. Potential cost savings through reduced energy consumption and resource recovery.

Advantages of Taknik Forward Osmosis (FO) Plant:

• Lower energy consumption compared to traditional desalination processes like reverse osmosis.
• Ability to operate using low-grade or waste heat.
• Minimal pretreatment requirements, reducing operational costs.
• Potential for resource recovery from concentrated draw solution.

Reverse Osmosis (RO) Plant

Our RO systems are designed to provide you with high-quality, purified water for the industries. With advanced filtration technology, our RO plants remove impurities and contaminants, ensuring clean and safe drinking water.

Our compact and efficient designs make installation easy, while our customizable options allow you to tailor the system to your specific needs. Our RO systems are designed to provide you with high-quality, purified water for your industries.

With advanced filtration technology, our RO plants remove impurities and contaminants, ensuring clean water. Our compact and efficient designs make installation easy, while our customizable options allow you to tailor the system to your specific needs.

Ultra-filtration UF Plant

An Ultrafiltration (UF) plant is a highly developed water treatment facility employing semi-permeable membranes to effectively remove suspended solids, bacteria, viruses, and macromolecules from water. UF helps produce clean water for reuse or safe discharge, improving water quality, protecting the environment, and ensuring public health standards are met.

used in various industries such as food and beverage, pharmaceuticals, electronics manufacturing, and wastewater treatment. UF plant as Initial investment for equipment and installation, Potential cost savings through water reuse and compliance with regulations.

Its impact is to Help in minimizing pollution by treating wastewater effectively, Promotes water conservation and sustainable water management practices.

Advantage of Taknik Ultra-filtration (UF) Plant:

• Effective removal of contaminants, bacteria, and suspended solids.
• Energy-efficient operation, particularly at low pressures.
• Compact design requiring minimal space.
• Can be integrated into existing treatment processes.
• Facilitates water reuse and meets stringent regulatory standards.

Softener Plant are applied in various industries such as textiles, food and beverage, and manufacturing to treat water used in processes and equipment.

Softener plants remove hardness-causing minerals from water, preventing scale buildup in pipes, appliances, and equipment.

Softened water requires less soap and detergent for cleaning tasks, leading to cost savings and improved cleaning efficiency.

Advantages of Softener Plant:

• Softener plants offer a cost-effective solution for addressing water issues.
• By reducing the need for chemicals and extending appliance lifespans.
• Softener plants contribute to environmental sustainability.
• Softener plants can be customized.
• Require minimal maintenance.

Demineralized Plant
Demineralized water plants are indispensable in pharmaceuticals, electronics manufacturing, power generation industries.

It is Benefit in preventing scale buildup and corrosion in equipment. prolonging machinery lifespan.

Advantages of Demineralized Plant:

• Reduced maintenance costs and improved process.
• Contributes to water conservation efforts by treating and recycling water.
• Regulate standards for water purity and discharge.
• Customization options allow adaptation to specific water quality requirements,
• Enhancing versatility in water treatment processes.

Cleaning and Degreasing Chemicals

Cleaning and degreasing chemicals are used to remove dirt, oil, grease, and contaminants from surfaces, equipment, and machinery. They are essential for industrial cleaning, maintenance, and sanitation, ensuring optimal performance, safety, and compliance with hygiene standard.

Flocculation agents promote the aggregation of suspended particles in water, facilitating their removal through sedimentation or filtration. They aid in water clarification, wastewater treatment, and sludge dewatering processes. Essential for improving water quality, reducing turbidity, and ensuring efficient solid-liquid separation in municipal and industrial applications.

Scale Inhibitors Agents

Scale inhibitors prevent the formation of scale deposits in industrial equipment, such as boilers, cooling towers, and pipelines. They inhibit mineral precipitation and control scale buildup, reducing maintenance downtime and energy consumption. Essential for improving operational efficiency, extending equipment lifespan, and minimizing costly repairs in various industrial processes.

Oxidising Agents

Oxidizing agents like hydrogen peroxide and ozone are utilized for water treatment, bleaching processes, and chemical synthesis. They facilitate the breakdown of organic compounds, disinfect water, and enhance oxidation-reduction reactions. Widely employed in wastewater treatment, pulp and paper industries, and environmental remediation for efficient pollutant removal and purification.

Defoaming Chemicals

Defoaming Chemicals are utilized in various industries to eliminate foam formation, such as in wastewater treatment, food processing, pharmaceuticals, and oil refining. They prevent foam-related issues, improve process efficiency, and maintain product quality.

Disinfection Agents

Disinfection Agents, such as chlorine, ozone, and UV light, kill or deactivate harmful microorganisms in water, air, and surfaces. Essential for public health, they prevent the spread of infectious diseases, ensure safe drinking water, sanitize medical equipment, and maintain sterile environments in healthcare, food processing, and sanitation industries.

Corrosion Inhibitors

Corrosion Inhibitors protect metal surfaces from rust and deterioration caused by chemical reactions. They form a protective barrier, preventing corrosion and extending equipment lifespan. Widely used in pipelines, boilers, cooling systems, and automotive applications to maintain structural integrity, reduce maintenance costs, and ensure operational efficiency.

Coagulation Agents

Coagulation Agents are crucial in water treatment to clump together suspended particles, making them easier to remove. They aid in clarification, sedimentation, and filtration processes, improving water quality. Essential for removing impurities, turbidity, and pollutants from drinking water, wastewater, and industrial effluents.

Resin Cleaning Chemicals

Resin cleaning chemicals are used to remove contaminants, scale, and buildup from ion exchange resin beds in water treatment systems. They improve resin efficiency, prolong system lifespan, and maintain water quality. Essential for preventing fouling, ensuring optimal performance, and reducing maintenance costs in industrial and commercial applications.

pH Neutralisers Agents

pH neutralizing agents stabilize pH levels in water treatment, chemical manufacturing, and wastewater treatment. They aid in soil remediation, agricultural soil pH adjustment, and laboratory analyses. Essential for maintaining environmental compliance, optimizing chemical reactions, and ensuring product quality in various industries.

Oxygen Scavengers

Oxygen Scavengers are utilized in boiler water treatment to remove dissolved oxygen, preventing corrosion and extending equipment lifespan. They are also employed in food packaging to maintain product freshness and shelf life by minimizing oxidation. Additionally, oxygen scavengers are used in oil and gas production to protect pipelines and equipment from corrosion.

Neutralizing Agents

Neutralizing Agents are used to balance pH levels and counteract acidity or alkalinity in various applications. They are employed in industrial processes, wastewater treatment, agriculture, and environmental remediation to neutralize acidic or basic substances. Additionally, neutralizing agents are used in laboratories to adjust pH for accurate testing and analysis purposes.

Boiler Chemicals

Boiler chemicals are essential for maintaining the efficiency and longevity of boiler systems. They prevent corrosion and scale buildup, improve heat transfer, and reduce energy consumption. Additionally, boiler chemicals help control pH levels, oxygen scavenging, and microbial growth, ensuring safe and reliable operation of industrial and commercial boilers.
 

Biocides Chemicals

Biocides chemicals are utilized for various purposes such as disinfection, preservation, and pest control. They are employed in water treatment to eliminate bacteria and algae, in agriculture to protect crops from pests and diseases, and in healthcare settings to sanitize surfaces and prevent the spread of infections.

Algaecides Agents

Algaecides Agents Used to control algae growth in swimming pools, ponds, lakes, and industrial water systems. They prevent water discoloration, maintain ecological balance, and enhance water quality in aquaculture, drinking water treatment, and decorative fountains. Algaecides also prevent equipment fouling in industrial settings and maintain recreational water bodies.

Antifoaming Agents

Antifoaming Agents prevent foam formation in processes like food and beverage production, pharmaceutical manufacturing, chemical processing, wastewater treatment, and textile processing. By controlling foam, they ensure product quality, process efficiency, and operational stability across diverse applications.

Treatability Study, Engineering Design & Supply of System related to by Product & Waste Water (STP/ETP/RO/FO/Stripper/MEE/MVR etc.)

Basic Engineering Package (Process, Mechanical, Electrical, Architect etc.)

Project Management Services (Site Management, Project Control, Scheduling, Inspections etc.)

Designing of Specialized Engineering Systems (Scrubbing, Dosing, Filtration, Mixing, Drying, Separation, Injection etc.)

Detailed Engineering Package (Process, Mechanical, Civil, Electrical, Architect, Instrumentation)

Trunkey Project from Concept to Commissioning

Project Concept note with Project Report

Basic and Detailed Engineering Consultancy

Specialized Engineering Services